Chocolates are an essential part of many people's festive celebrations. In this Christmas special, Gregg Wallace visits a factory which produces a staggering two million tins of festive chocolate assortments a year. At materials intake he receives 20 tonnes of liquid chocolate at 50 degrees Celsius. This is used in 10 of the 12 sweets in the tin. Everyone has their favourite (for Gregg it's the purple-wrapped caramel-coated hazelnut) and he follows the supersized batches of the toffee, orange and strawberry varieties on their journey from tanker to tin. In just one hour 800 kilos of toffee is cut into precise 10mm x 55mm sticks before they disappear under a chocolate waterfall. Meanwhile, the orange centres make an epic 45-minute journey along 400 metres of conveyors. And 115,000 strawberry fondants head into wrapping. 5,500 individual chocolates are packaged and dropped into tins every minute, ready to put colour into Christmas across the UK.\n\nMeanwhile, Cherry Healey is producing other festive treats. She travels to Germany - the home of so many of our Christmas traditions - where she joins a crew of 35 ornament decorators applying glitter and paint to an army of glass Santas. In the UK, she goes behind the scenes at the Royal Mail as the Christmas stamps are printed. They'll grace the envelopes of around one billion cards this year. She also learns some tricks for perfecting gingerbread, but rather than a house, she produces a gingerbread factory complete with biscuit versions of her co-presenters. She has even got your Boxing Day leftovers sorted, bottling up 250 jars of spiced Christmas chutney.\n\nHistorian Ruth Goodman is on the trail of the Christmas turkey. It's a tradition that begins way back in the 16th century when these birds were first introduced from Mexico. But at the equivalent of £450 per bird, only the richest could afford them. It wasn't until the 1950s that selective breeding made them truly affordable for the masses. And this year we'll tuck into ten million of them. She also comes face to face with the precursor to the pantomime dame - an 18th-century clown - and discovers that slapstick comedy is so called because of a stick that was slapped together to indicate that the funny bit was coming up.
Source: BBC 2
Series 8: 7. Carpets
Gregg Wallace explores the Axminster factory in Devon to reveal how it produces 46,000 square metres of carpet every year. He follows the production of one of their best sellers ...
15-11-2024
BBC 2
Series 8: 6. Bath Bombs
Gregg Wallace visits the colourful and fragrant Lush factory in Dorset to learn how an astonishing 14 million bath bombs are produced every year.\n\nCherry Healey visits Loughbo ...
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BBC 2
Series 8: 5. Stout
Gregg Wallace explores the secrets of the Guinness brewery in Dublin to reveal how it makes two million litres of Irish stout every single day.\n\nCherry Healey visits a water t ...
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BBC 2
Series 8: 4. Stuffed Pasta
Gregg Wallace explores the Dell Ugo factory in Hertfordshire to reveal how it makes 500 million stuffed pasta parcels every year. \n\nHe’s following production of one of ...
25-09-2024
BBC 2
Series 8: 3. Jeans
Gregg Wallace visits two factories in Italy and Wales to explore the fascinating secrets behind how Welsh jeans brand Hiut make their trousers, learning how denim cloth is made ...
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BBC 2
Series 8: 2. Jelly Beans
Gregg Wallace explores the Jelly Bean Factory in Dublin to reveal the incredible processes it employs to make ten million colourful little sweets every day.\n\nCherry Healey vis ...
05-09-2024
BBC 2
Series 7: Trains
When he was a child, Gregg loved playing with toy trainsets. Now he’s got special access to learn how the ultimate model is made: a huge 187-tonne, five-carriage electric ...
29-08-2024
BBC 2
Series 5: 7. Pots And Pans
Gregg Wallace is in France at an enormous foundry that produces a cast iron pot every five seconds. He follows production of casserole dishes from the arrival of 20 tonnes of cr ...
25-08-2024
BBC 2
Series 7: Mints
Gregg Wallace visits a factory with a menthol scent - the Polos factory in York, which produces 32 million mints every day and contributes to the 19,000 tonnes of mints per year ...
15-08-2024
BBC 2
Series 7: Rice Pudding
Gregg Wallace explores the Ambrosia factory in Lifton, Devon, to reveal how it makes up to 360,000 rice puddings every single day.\n\nCherry Healey is in the Po Valley in Italy ...
06-08-2024
BBC 2
Series 7: Jaffa Cakes
Gregg Wallace visits a Manchester factory that churns out 6 million Jaffa Cakes every single day - 1.4 billion per year. Cherry Healey is in Jaffa, the city responsible for grow ...
26-06-2024
BBC 2
Series 8: 4. Stuffed Pasta
Gregg Wallace explores the Dell Ugo factory in Hertfordshire to reveal how it makes 500 million stuffed pasta parcels every year. \n\nHe’s following production of one of ...
25-09-2024
BBC 2
Series 8: 3. Jeans
Gregg Wallace visits two factories in Italy and Wales to explore the fascinating secrets behind how Welsh jeans brand Hiut make their trousers, learning how denim cloth is made ...
12-09-2024
BBC 2
Series 8: 5. Stout
Gregg Wallace explores the secrets of the Guinness brewery in Dublin to reveal how it makes two million litres of Irish stout every single day.\n\nCherry Healey visits a water t ...
02-10-2024
BBC 2
Series 6: 5. Chairs
Gregg Wallace visits the Ercol factory in Buckinghamshire, an area associated with furniture making since the 19th century.\n\nWe Brits spend a staggering £300 million pou ...
15-02-2023
BBC 2
Series 6: Ice Cream
Gregg Wallace visits a family-run factory in the heart of rural Aberdeenshire, which churns out more than 49 tonnes of dairy ice cream every day. Gregg is delighted to learn he& ...
21-05-2023
BBC 2
Series 7: Crumpets
Gregg Wallace visits the factory making 432 million crumpets every year. Crumpets are a British classic made from a precise combination of ingredients, using some clever chemist ...
24-07-2024
BBC 2
Series 8: 10. Paint And Wallpaper
Gregg Wallace explores the Farrow & Ball factory in Dorset to learn how they produce up to 200,000 litres of paint and 10,000 metres of wallpaper a week. They make 270 different ...
15-03-2024
BBC 2
Series 8: 8. Chocolate Bars
Gregg Wallace is in the UK’s city of chocolate, York, exploring how the Nestle factory makes more than eight million bars of chocolate every day. The bar he’s follow ...
01-03-2024
BBC 2
Series 6: Mugs
Gregg Wallace visits the Denby factory in Derbyshire, which has been making pottery since 1809. We Brits drink a staggering 195 million mugs of tea and coffee every day, so Greg ...
16-05-2023
BBC 2